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Advanced Dyeing Jigger

Automatic
Dyeing Jigger
Machine

For smooth and efficient performance, easy operation and easy maintenance — Gayatri's Automatic Dyeing Jigger Machine deliver the most sturdy, compact and technically advanced design for excellent, economical processing of cotton, rayon, silk and synthetics in light and heavy fabrics type.

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Key Features

Built for Excellence

01
PLC Touch Screen Control
Simplest machine operation through touch screen — auto cycle forward/reversal, automatic cycle stoppage after process completion, automatic speed/tension control throughout the cycle, and hunting operation during stops.
02
ABB Inverter Drive System
ABB make inverters specially programmed for direct tension control of the fabric — completely eliminating tedious hydraulic drive maintenance problems with far superior performance and fabric care.
03
Stainless Steel Construction
All guide rollers are stainless steel — eliminating staining from conventional vulcanite rollers. The 304/316 grade S.S. liquor trough ensures creaseless, stain-free fabric passage throughout the machine.
04
Optimized Liquor Ratio Design
Specially designed tank geometry achieves low liquor ratios of up to 1:2 for synthetic fabrics and 1:3.5 for cellulosic fabrics, reducing water, steam, and chemical consumption. A Circulation pump maintains uniform liquour concentration for level, consistent dyeing across every batch.
Salient Features

Technical Specifications

  • Sturdy Robust Construction: Graded cast-iron mounting frames rigidly connected by cast-iron tie bars ensure long-term reliability and smooth functioning under the most demanding production conditions.
  • Main Rolls: Two main batch rollers driven by separate synchronized motors maintain constant desired surface speed, ensuring perfectly tensionless fabric passage. Rolls available in Ebonite or Stainless Steel. Sizes offered: 36″, 72″, 84″, 96″ and 120″.
  • Differential Gear Box Drive: Drive to the main roll through a differential gear box guarantees constant fabric speed; each batching roll fitted with brake shoes permitting wide-range tension adjustment from heavy to light fabrics.
  • Stainless Steel Liquor Tank: Trough fabricated from 304/316 grade S.S. with two S.S. guide rolls on nylon bearings at the bottom. Drain and overflow provisions included. Perforated pipe for direct heating; coil for indirect heating available on request.
  • Temperature Controller: Main tank fitted with a temperature controller that economises steam consumption and automatically maintains the desired dyeing temperature throughout the entire cycle.
  • Oscillating / Rocker Device: Self-balancing rocker with guide rolls and adjustable pipe expanders fitted above the trough guarantees stretched, creaseless passage of fabric at all operating speeds.
  • Main Drive: 3 H.P. / 7.5 H.P. standard electric motor fitted below the gear box; V-belt drive totally enclosed. Reverse/forward starter with panel box provided on either side of the gear box.
  • PLC Controlled Functions: Auto cycle forward/reversal · Automatic cycle stoppage after process completion · Automatic speed/tension control throughout the cycle.
  • Optional Devices: Liquor circulation pump & filtration tank · Colour mixing tank · Indirect heat exchanger · Tensionless spring rocker system · S.S. Hood · Inverter drive for variable speed.
Precision
Engineering
Key Technical Data
Useful Fabric Width
1200 – 3600 mm
Fabric Speed
10 – 90 m / min
Max Roll Diameter
1500 mm
Cloth Capacity / Feed
100 – 1500 Kg
Main Drive Motor
3 H.P. / 7.5 H.P.
Tank Material
SS 304 / 316
Technical Diagrams

Internal Mechanisms

S.S. Liquor Tank and Rollers
PLC and Inverter Control Panel
In Operation

Machine in Action

Outstanding Advantages

Why Choose
Our Machine?

Gayatri Dye Jiggers combine robust cast-iron construction with the latest ABB inverter technology, PLC automation and premium stainless steel engineering — delivering economical, creaseless dyeing of light and heavy fabrics with minimal maintenance and maximum output.

12
Engineering Advantages
  • 01
    Sturdy & Compact Robust DesignGraded cast-iron frames rigidly connected by cast-iron tie bars ensure long-term reliability and smooth functioning under the most economical production conditions for both light and heavy fabrics.
  • 02
    Standard Components — Trouble-Free OperationUse of standard make components throughout guarantees trouble-free operation, easy sourcing of spares, and minimal unplanned downtime across all models.
  • 03
    Simplicity of Design — Less MaintenanceSimple design philosophy results in smooth functioning, less maintenance, and fewer spare parts — directly lowering the total cost of ownership over the machine's lifetime.
  • 04
    Automatic Temperature ControlThe main tank temperature controller economises steam consumption and maintains the precise desired temperature automatically throughout the entire dyeing cycle without operator intervention.
  • 05
    Stainless Steel Rollers — Zero StainingAll guide rollers are stainless steel, eliminating the staining problems of conventional vulcanite rollers for cleaner, stain-free, creaseless fabric passage from entry to exit.
  • 06
    Creaseless Fabric PassageThe self-balancing oscillating rocker with adjustable pipe expanders guarantees stretched, creaseless passage of fabric at all operating speeds throughout the machine.
  • 07
    Fast Drainage — Large Drain ValvesBigger-size drain valves on the main tank ensure rapid drainage of water between batches, reducing changeover time and boosting overall shift productivity significantly.
  • 08
    Synchronized Dual Motor DriveTwo main batch rollers driven by separate synchronized motors maintain perfectly constant surface speed — ensuring genuinely tensionless fabric passage and superior dyeing uniformity.
  • 09
    Optimized Liquor Ratio DesignLow liquor ratio design reduces water, steam, and chemical consumption, while the circulation pump ensures uniform liquor concentration for consistent and level dyeing.
  • 10
    Uniform Liquor ConcentrationA dedicated circulation pump maintains perfectly uniform liquor concentration at all times, ensuring level, consistent dyeing results across the full fabric width on every run.
  • 11
    ABB Inverter — Direct Tension ControlABB make inverters, specially programmed for direct fabric tension control, have completely eliminated the tedious maintenance of hydraulic drive systems with markedly superior performance.
  • 12
    Full PLC AutomationAuto cycle forward/reversal · Automatic stoppage after process completion · Automatic speed and tension control throughout · Hunting operation during stoppages — all fully managed by PLC from a single touch screen.

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