Product Gallery
Hydraulic
Maxi Jigger
Machine
The ideal answer to very different fabrics — Gayatri's new state-of-the-art dyeing jigger combines PLC & touch-screen control with indirect heating, cushioned start/stop, and on-line tension sensing for flawless, level dyeing of every fabric type.
Get QuotationKey Features
Built for Excellence
01
PLC & Touch Screen Control
Full automation via PLC and touch-screen display — managing temperature, speed, pendulation, dosing, water filling and sampling from a single interface.
02
Low Tension Dyeing Technology
Online tension sensing system maintains fabric tension as low as 5 kg, ensuring safe processing of delicate and tension-sensitive fabrics
03
Intelligent Dosing & Water Management
Automatic dosing and water control optimize chemical usage, reduce water consumption, and improve process consistency.
04
Indirect Heating & Efficient Liquor Circulation.
Indirect heating prevents dilution of the liquor, while large-surface liquor circulation filtration ensures better levelled dyeing on every batch.
Salient Features
Technical Specifications
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Pneumatic Door System: All GAYATRI Jigger doors are fitted with large glass view ports and a pneumatic lowering/lifting arrangement.
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On-Line Tension Sensing: Continuous tension sensing enables operation from 5 Kg to 50 Kg (30 Kg for smaller models).
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Spray Washing System: Efficient spray washing above water level achieves thorough fabric cleaning; continuous washing with a washing-by-litre facility maintains accurate total water consumption irrespective of machine speed.
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Precision Dosing: Dosing at will with linear, progressive and regressive dosing profiles as per process demand; a water flow meter ensures accurate control over water supply at all times.
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Auto Rocking Device: An automatic rocking device avoids unbalanced batches when the machine is stopped. An auxiliary motor provides constant fabric tension during feeding and easy unloading on large batches.
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Advanced Diagnostics: Built-in diagnostics alert the operator to malfunctions in real time. Alarm history for the last 50 stoppages facilitates thorough breakdown analysis and preventive maintenance.
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Dye Compatibility: GAYATRI Jiggers are ideally suited for dyeing with Vat, Reactive, Sulphur and other dye-stuffs; available in models 1000, 500, 300 and 75 with selvedge shifting device as standard on the fully automatic versions.
Precision
Engineering
Engineering
Key Technical Data
Tension Range
5 Kg — 50 Kg
Available Models
75 / 300 / 500 / 1000
Energy Saving (VFD)
25 – 50 %
Alarm History
Last 50 Stoppages
Dye Compatibility
Vat / Reactive / Sulphur
Control System
PLC + Touch Screen
Technical Diagrams
Internal Mechanisms
Outstanding Advantages
Why Choose
Our Machine?
Gayatri's Hydraulic Maxi Jigger combines decades of dyeing process expertise with modern automation — from cushioned start/stop to intelligent diagnostics — to deliver flawless, repeatable results across every batch.
09
Engineering Advantages
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01Cushioned Start / Slow StopGentle fabric acceleration and deceleration prevents tension shocks, protecting delicate and high-value textiles throughout the full dyeing cycle.
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02Finger-Tip Tension AdjustmentPrecise fingertip tension control with on-line sensing from 5 Kg to 50 Kg—load-cell closed-loop feedback available for silk and highly tension-sensitive fabrics.
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03Indirect Heating — No Liquor DilutionIndirect through-heating eliminates direct steam contact with the bath, preventing liquor dilution and ensuring consistent dye concentration throughout the cycle.
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04Auto Pendulation & Batch ReversingAn automatic rocking device avoids unbalanced batches during standstill; auto batch-reversing and selvedge-shifting are standard on fully automatic models 75 to 1000.
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05Linear / Progressive / Regressive DosingIntelligent dosing-at-will with three programmable profiles ensures the correct dye or chemical addition rate at every stage of the process.
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06Water-Saving Continuous WashingWashing-by-litre facility maintains an accurate total water budget irrespective of machine speed, significantly reducing water and effluent treatment costs.
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07VFD System — 25–50% Energy SavingVariable Frequency Drive drive connected to the power pack cuts installed electrical energy consumption by up to 50%, lowering operational costs on every run.
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08Advanced Built-In DiagnosticsReal-time malfunction alerts and alarm history for the last 50 stoppages enable fast breakdown analysis and proactive preventive maintenance scheduling.
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09Safety Before Door OpeningA dedicated safety device fully exhausts steam pressure before any door can be opened, protecting operators in full compliance with international safety standards.